Handling molten bronze in foundries presents significant hazards, including extreme heat, toxic fumes, and potential splashes. To ensure worker safety, strict protocols must be followed.

1. Personal Protective Equipment (PPE): Workers must wear flame-resistant clothing, face shields, heat-resistant gloves, and steel-toe boots. Specialized aluminized suits may be required for close-contact tasks.

2. Ventilation Systems: Proper exhaust systems are critical to remove harmful fumes containing zinc oxide and other toxic byproducts produced when bronze is molten.

3. Training and Procedures: Comprehensive training on proper pouring techniques, crucible handling, and emergency shutdown processes reduces accidents. Workers should never handle molten bronze alone.

4. Emergency Preparedness: Foundries must have clearly marked emergency showers, eye wash stations, and fire suppression systems capable of handling metal fires (Class D extinguishers).

5. Workspace Organization: Keeping floors dry and clear of obstructions prevents slips near molten metal. Designated pouring areas with proper containment should be established.

By implementing these measures, foundries can significantly reduce risks associated with molten bronze handling while maintaining productivity. Regular safety audits and equipment inspections further enhance protection for workers in this high-risk environment.