Creating monumental metal sculptures requires meticulous planning and engineering. Sculptors typically begin by designing a 3D model, which is then divided into manageable sections based on structural requirements and transportation limitations.

The fabrication process involves:

1. Material selection (stainless steel, bronze, or corten steel)

2. Cutting metal sheets or casting components using plasma cutters or foundry techniques

3. Shaping pieces through forging, hammering, or hydraulic presses

4. Creating precise joining systems like flanges, interlocking tabs, or internal frameworks

For assembly, sculptors employ various techniques:

- Temporary welding for on-site adjustments

- Bolt-on systems for future maintenance

- Hidden reinforcement structures

- Weatherproof sealing for outdoor installations

Modern sculptors often combine traditional metalworking with digital tools, using CNC machining for complex components and 3D scanning for perfect alignment during assembly. The final installation requires heavy equipment and careful engineering to ensure stability against environmental factors like wind and seismic activity.

This modular approach allows artists to create breathtaking large-scale works while solving practical challenges of weight, transportation, and structural integrity.