Working with molten metal for sculpture casting is a high-risk process requiring strict safety measures to prevent severe injuries. Proper personal protective equipment (PPE) is non-negotiable: heat-resistant gloves, full-face shields, flame-retardant clothing, and steel-toe boots form the first line of defense.

Ventilation systems must be robust enough to handle toxic fumes released during melting, particularly when working with alloys containing zinc or lead. Always maintain a dry work environment - even minor water contamination can cause explosive steam reactions when contacting molten metal.

Foundry layout should include clearly marked emergency exits, strategically placed sand buckets for extinguishing metal fires (never use water), and first-aid stations with specialized burn treatment supplies. Temperature control is critical; overheating metal increases splatter risks and degrades material properties.

Experienced casters recommend the "buddy system" when pouring, with one person managing the crucible while another monitors surroundings. Regular equipment inspections of crucibles, tongs, and molds can prevent catastrophic failures. Remember that molten metal retains dangerous heat long after pouring - allow adequate cooling time before handling castings.

By implementing these precautions alongside thorough training in foundry protocols, artists can safely harness the transformative power of molten metal for creative expression.