Handling molten bronze during the casting process requires strict adherence to safety protocols to prevent injuries and ensure a smooth workflow. Here are the key safety measures to follow:

1. Personal Protective Equipment (PPE): Always wear heat-resistant gloves, aprons, face shields, and safety goggles to protect against splashes and radiant heat. Leather or aluminized clothing is recommended for full-body protection.

2. Equipment Inspection: Before pouring, inspect crucibles, ladles, and molds for cracks or damage. Faulty equipment can lead to dangerous leaks or breakages when exposed to high temperatures.

3. Proper Ventilation: Ensure the workspace is well-ventilated to avoid inhaling toxic fumes released during melting. Use exhaust systems or work in open areas when possible.

4. Controlled Pouring Techniques: Pour molten bronze slowly and steadily to minimize splashing. Use tongs or specialized pouring tools to maintain a safe distance from the molten metal.

5. Emergency Preparedness: Keep a fire extinguisher rated for metal fires (Class D) nearby, along with sand or dry powder to smother spills. Train all workers in emergency response procedures.

6. Training and Supervision: Only trained personnel should handle molten bronze. Supervisors must enforce safety rules and monitor the casting process closely.

By following these protocols, foundries can reduce risks and create a safer environment for workers handling molten bronze. Regular safety drills and equipment maintenance further enhance workplace safety.